Machine Performance & Cost Savings Analysis

^* Name

^* Email

^* Company Name

^* Project Name

*

*

^* Annual Discount Rate %

^* No. of Machines

^* Baseline Monthly Downtime (Hrs/Machine)

^* Downtime Cost/Hour ₹

^* Expected Downtime Reduction %

^* Energy use Baseline (kWh/Month/Machine)

^* Energy Rate / kWh ₹

^* Expected Energy Savings %

^* Monthly Maintenance Cost per Machine ₹

^* Expected Maintenance Reduction %

Upfront Investment :

Monthly Savings - Downtime :

Monthly Savings - Energy :

Monthly Savings - Maintenance :

Total Monthly Savings :

Monthly SaaS Fee :

Monthly Net benefit (Savings-SaaS) :

Simple Payback (Months) :

Annualized Simple ROI (%) :

Analysis Period (Months) :

Monthly Discount Rate (%) :

NPV (₹) :

IRR (Monthly) (%) :

IRR (Annual, Approx) (%) :

Payback ≤ 12 Months? :

NPV > 0 Over Analysis Period? :

🎉 Success!

Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions empower cable manufacturers to overcome these challenges:

Error-Free Automation : Real-time monitoring of wire drawing, extrusion, and testing eliminates manual errors, ensuring consistent quality.
Unified Data Platform : Integrates all production stages—raw material to dispatch—for seamless tracking and team collaboration.
Predictive Maintenance : Monitors machine health to prevent breakdowns, keeping production on schedule.
Energy Optimization : Tracks and optimizes energy usage, reducing costs significantly.
Real-Time Insights : Centralized dashboards provide live KPIs, enabling quick decisions and bottleneck resolution.

Key Features

360° real-time dashboards, automated WhatsApp/email alerts for anomalies, integration with PLCs/SCADA, production traceability tools, and custom analytics for quality and efficiency.

Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions transform machine tool operations for maximum performance:

Proactive Downtime Prevention : Real-time monitoring detects issues early, keeping CNCs and lathes running smoothly.
Smart Maintenance : Predicts tool wear and schedules maintenance to extend machine life and cut repair costs.
Optimized Efficiency : Adjusts machine settings and energy use for higher throughput and minimal waste.
Enhanced Quality : Monitors machining parameters to ensure precision and reduce defects.
Actionable Insights : Live dashboards provide performance metrics for better decision-making.

Key Features

Real-time performance dashboards, automated alerts for issues, and analytics for machine efficiency and quality control.

Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions streamline bottling operations with measurable results:

8% Efficiency Boost : Automates filling, capping, and labeling to eliminate bottlenecks and increase output.
10% Downtime Reduction : Real-time monitoring and alerts resolve conveyor or filler issues quickly.
50% Faster Response : Instant WhatsApp/email notifications enable rapid issue resolution.
Improved OEE : Tracks equipment performance for consistent, high-quality production.
Remote Monitoring : Live KPI dashboards allow managers to oversee operations from anywhere.

Key Features

360° real-time dashboards, automated WhatsApp/email alerts for anomalies, integration with PLCs/SCADA, production traceability tools, and custom analytics for quality and efficiency.