Transform your Manufacturing with Intelligent Digital Product Traceability

In today's competitive manufacturing landscape, product traceability isn't just about compliance—it's your competitive advantage. DakshIIoT's advanced traceability solutions create a complete digital twin of every product, capturing its journey from raw material to finished good, empowering you to make data-driven decisions that drive quality, efficiency, and customer satisfaction.

Be it any industry either a single product or produced in batches, the sooner the manufacturer adapts the Traceability solution can build a high level of product quality and gain customer loyalty.

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Why Traceability Matters now more than Ever

The Business Impact of Poor Traceability

Without robust traceability systems, manufacturers face

Costly Recalls

Average recall costs exceed direct expenses by around 25% of TCO, not counting brand damage

Quality Blind Spots

40% of quality issues go undetected until reaching customers.

Compliance Risks

Regulatory penalties and audit failures.

Customer Trust Erosion

Inability to prove product authenticity and quality.

Operational Inefficiency

Manual processes consume significant hours per week per line.

  • Forward Traceability

    Track, where components and products are critical for targeted recalls and warranty analysis

    1. Serial number tracking to customer delivery.
    2. Distribution channel visibility.
    3. Field performance correlation.
    4. Warranty claim authentication.
  • Backward Traceability

    Trace what went into each product—essential for root cause analysis and supplier quality

    1. Raw material lot genealogy.
    2. Component supplier tracking.
    3. Process parameter recording.
    4. Operator and machine identification.
  • Real-Time Process Traceability

    Monitor how products are made, the key to proactive quality management

    1. Live process parameter monitoring.
    2. Instant deviation alerts.
    3. Quality gate enforcement.
    4. Digital work instructions compliance.

Traceability Advantage

Our customers achieve measurable results within 90–120 days:

01

50%

Faster issue resolution and root cause analysis.

02

70%

Reduction in recall scope through precise lot tracking.

03

95%

First-Time Quality scores with real-time process validation.

04

100%

Compliance readiness for audits (FDA, ISO, IATF).

05

Double-Digit

ROI through reduced scrap, rework, and warranty costs.

  • Intelligent Data Capture & Integration

    Multi-Source Data Fusion
    1. Industrial Connectivity : Native integration with PLCs, SCADA, HMI, and CNC controllers.
    2. ERP/MES Integration : Seamless data flow with SAP, Oracle and custom systems.
    3. Automated Data Collection : Barcode, RFID, QR codes, OCR, and vision systems.
    4. IoT Sensor Networks : Real-time environmental and process monitoring.
    5. Operator Inputs : Guided workflows with error-proofing validation.
  • Real-Time Visibility & Control

    Intelligent Dashboards Purpose-built views for every role :

    1. Executive : KPI scorecards, trend analysis, plant comparisons.
    2. Plant Manager : Line performance, quality metrics, OEE correlation.
    3. Quality Engineer : Defect patterns, SPC charts, capability analysis.
    4. Production Supervisor : Live line status, alerts, genealogy lookup.
    5. Maintenance : Equipment history, parts traceability, predictive indicators.
  • Proactive Alert System

    Monitor how products are made, the key to proactive quality management

    1. Instant Notifications : WhatsApp, email, SMS, mobile app push.
    2. Smart Escalation : Configurable workflows based on severity.
    3. Predictive Warnings : ML-powered anomaly detection.
    4. Quality Gates : Automatic line stops for out-of-spec conditions.
  • Implementation: Fast, Flexible, Future-Proof

    Deployment Options

    1. Cloud-Native : Rapid deployment, automatic updates, global access.
    2. On-Premise : Complete data control, existing infrastructure leverage.
    3. Hybrid : Best of both worlds with edge computing.

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