Smart Factory 4.0 – Traceability

Executive Summary

Lack of visibility in plants causes quality issues, compliance risks, and recalls. Daksh IIoT Traceability assigns digital IDs to materials and products, automates process tracking, and unifies lineage data in real time for transparency, rapid root-cause analysis, and supply-chain confidence.

• Industry Challenges

  1. Material Blind Spots : Untracked raw inputs in storage and use.
  2. Process Gaps : Manual logs disrupt production sequence validation.
  3. Data Disconnection : Isolated material, process, and quality records.
  4. Recall Vulnerability : Slow batch tracing risks compliance and reputation.

• Our Solution

  Daksh IIoT CBMS optimizes asset health via:

  1. Digital ID & Tagging : RFID/QR codes uniquely identify materials and products.
  2. Automated Capture : Barcode/RFID scanners and IoT sensors log process steps.
  3. Unified Trace Hub : Central data lake syncs material, process, and quality data.
  4. Traceability Dashboards : Real-time lineage maps, batch tracking, and anomaly alerts.

• Key Benefits

  1. Full visibility from raw material to finished goods.
  2. Batch tracing reduced from days to minutes.
  3. Instant deviation alerts cut defects.
  4. Secure data sharing with supply-chain partners.
  5. Immutable audit trail simplifies compliance.
  6. Fast root-cause analysis for continuous improvement.

• KPIs

  1. Trace Coverage Rate (%).
  2. Data Capture Rate (%).
  3. First-Pass Yield (%).
  4. Defect Rate Reduction (%).
  5. Material Utilization Rate (%).
  6. Supplier Compliance Rate (%).