Smart Factory 4.0 - Digital Transformation

Digital roadmap transforms old assets into wins

Executive Summary

Manufacturing plants face data gaps, manual records, and unconnected legacy assets. Daksh IIoT’s Smart Factory 4.0 solution retrofits machines, unifies data, and delivers real-time insights, transforming brown-field facilities from paper-based to networked Industry 4.0 operations.

Industry Challenges
1. Legacy Blindspot : Equipment lacks digital interfaces.
2. Data Fragmentation : Spreadsheets and paper logs hinder analysis.
3. Manual Workflows : Slow, error-prone inspections.
4. Visibility Gaps : No real-time performance metrics.
Our Solution

Daksh IIoT CBMS optimizes asset health via:
1. Plant-Wide Integration : IoT gateways connect all equipment to live data.
2. Unified Data Lake : Centralizes and normalizes all data points.
3. Real-Time Dashboards : Role-based views of process, production, OEE, and quality.
4. Advanced Analytics : Predictive maintenance and anomaly detection.
Key Benefits
1. Unified insights into process, production, energy, OEE, and equipment health.
2. Digital work instructions and mobile dashboards empower workers.
3. Faster changeovers and customized workflows boost agility.
4. 25% uptime increase via alerts and predictive maintenance.
5. AI-driven predictive maintenance and process optimization.
6. Scalable platform for digital twins and automation.
KPIs
1. Data Digitization Rate (%)
2. Cost Savings (USD).
3. Energy Efficiency Increase (%).
4. OEE Gain (%), MTBF/MTTR , Unplanned Downtime.
5. First-Pass Yield (%).

Discover More

We’re more than just a technology provider

Your Partner for Smarter Manufacturing

At DakshIIoT, we’re your trusted partner in achieving operational excellence. Whether you’re looking to improve your OEE, implement IIoT solutions, or simply want to know how we can support your smart factory journey, we’re here to help.

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Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions empower cable manufacturers to overcome these challenges:

Error-Free Automation : Real-time monitoring of wire drawing, extrusion, and testing eliminates manual errors, ensuring consistent quality.
Unified Data Platform : Integrates all production stages—raw material to dispatch—for seamless tracking and team collaboration.
Predictive Maintenance : Monitors machine health to prevent breakdowns, keeping production on schedule.
Energy Optimization : Tracks and optimizes energy usage, reducing costs significantly.
Real-Time Insights : Centralized dashboards provide live KPIs, enabling quick decisions and bottleneck resolution.

Key Features

360° real-time dashboards, automated WhatsApp/email alerts for anomalies, integration with PLCs/SCADA, production traceability tools, and custom analytics for quality and efficiency.

Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions transform machine tool operations for maximum performance:

Proactive Downtime Prevention : Real-time monitoring detects issues early, keeping CNCs and lathes running smoothly.
Smart Maintenance : Predicts tool wear and schedules maintenance to extend machine life and cut repair costs.
Optimized Efficiency : Adjusts machine settings and energy use for higher throughput and minimal waste.
Enhanced Quality : Monitors machining parameters to ensure precision and reduce defects.
Actionable Insights : Live dashboards provide performance metrics for better decision-making.

Key Features

Real-time performance dashboards, automated alerts for issues, and analytics for machine efficiency and quality control.

Challenges in Cable Manufacturing

Cable manufacturers face critical obstacles that disrupt operations and profitability:

Manual Errors in Production : Manual inspections during wire drawing, insulation, and testing lead to frequent defects, rework, and delayed shipments.
Disconnected Data Systems : Separate systems for raw material tracking, extrusion, and quality control create data silos, making it hard to trace issues or share insights across teams.
Frequent Machine Breakdowns : Unexpected failures in stranding, cabling, or extrusion machines cause costly production halts and missed deadlines.
High Energy Costs : Inefficient energy use in high-power machinery, like extruders, inflates operational costs.
Lack of Real-Time Visibility : Without live data, managers struggle to monitor production rates, identify bottlenecks, or make informed decisions quickly.

How can we Help

DakshIIoT’s IoT solutions streamline bottling operations with measurable results:

8% Efficiency Boost : Automates filling, capping, and labeling to eliminate bottlenecks and increase output.
10% Downtime Reduction : Real-time monitoring and alerts resolve conveyor or filler issues quickly.
50% Faster Response : Instant WhatsApp/email notifications enable rapid issue resolution.
Improved OEE : Tracks equipment performance for consistent, high-quality production.
Remote Monitoring : Live KPI dashboards allow managers to oversee operations from anywhere.

Key Features

360° real-time dashboards, automated WhatsApp/email alerts for anomalies, integration with PLCs/SCADA, production traceability tools, and custom analytics for quality and efficiency.